PCB Design

We specialise in providing comprehensive PCB design services tailored to meet the unique needs of our clients. From concept to production, our expert engineers utilise advanced design tools and industry best practices to deliver high-performance, reliable circuit board solutions.


Our services include schematic design, PCB layout, component selection, signal integrity analysis, and design for manufacture (DFM). Whether you need single-layer, multi-layer, or high-speed PCB designs, we ensure optimised performance and seamless integration for your electronic devices. We have a wide range of expertise in fields including wireless design, medical devices, automotive, and aerospace. Partner with us to bring your innovative ideas to life with precision and efficiency.

We can help you take your idea from concept to creation! 

Schematic Creation


We have extensive design experience in analogue, digital, and power electronics.

Layout


We use the latest PCB CAD software and can also help with mechanical and enclosure design.

Software


We are able to assist with the development of firmware and software allowing us to support you through all stages of product development.

Simulation


We use electronic simulation software to simulate circuit functionality and ensure that designs are optimised prior to ordering, saving you money on costly prototypes.

Mechanical Design


We offer design services for mechanical enclosures and wiring harnesses using the latest CAD packages, allowing the whole product design to be completed in one place.

Historical/Obsolete Designs


We have extensive experience in helping you recover the use of your old products. We can help identify alternative designs or components for obsolete parts and reverse engineer old designs to get you a modern design with the same functionality.


Prototyping

We know how important it is to get prototypes of your product quickly and verify your design so we offer a range of in-house services to help bring your ideas to life. Our quick turnaround prototyping services are available to everyone, whether you have used our design services or not. 

Knowledge and Expertise


Our experienced team can assist with all aspects of prototyping and manufacture.

Complete Solution


As well as PCBs, we can also help with cable assemblies and box builds. With in-house 3D print, CNC and wire assembly machines these can be delivered quickly and at low cost.

Fast Prototyping


We can get electronic PCB prototypes to you quickly using our in-house prototyping services. We hold a huge range of electronic components in stock and have in-house 3D PCB printers, and a full electronic assembly production line.

Competitive Pricing


Our pricing structure is transparent and straightforward.

Assistance with Volume Production


We can help you take your products to volume production and have in-house assembly capability. Check out the Manufacture page for more information on this.

Fault Find and Rework Existing PCBs


With our extensive range of on-site electronic assembly manufacturing equipment and electronic component stock, we can help fault find and/or repair an existing electronic circuit to get it working again.


Testing

We offer comprehensive testing services to ensure optimal performance, reliability, and compliance with industry standards. Leveraging advanced testing equipment and methodologies, we validate circuit functionality at every stage of development—from prototype to production.


Our testing capabilities help identify and resolve issues early, reduce time-to-market, and improve product quality. Whether it's functional testing, signal integrity analysis, or automated test development, we provide tailored solutions that meet the specific needs of each project. 

Functional Testing


We can work with you to understand the function of a circuit and verify it performs it's intended operations under various conditions.

In-Circuit Testing


We have the capability to review a circuit for defects such as open circuits, shorts and component failures.

Signal Integrity and Power Integrity Analysis


We have test equipment on-site capable of performing in-depth signal and power analysis ensuring proper transmission of signals and power across the circuit.

Environmental and Stress Testing


We can complete testing to simulate real-world operating conditions to assess the durability and performance of your product, and to give you a head start towards debugging any issues found during product compliance testing.

Compliance Testing Support


As part of the design process, we will use our expertise to ensure your product is designed with product compliance in mind. We also have the capability to complete compliance testing and pre-compliance testing at our lab - see our EMC page for more information.

Custom Test Fixture Design


We have experience in developing test jigs and rigs to test functionality specific to each circuit and tailored to the geometry of your product.


Our Prices

Getting a product to market can be a costly business. We understand this and endeavour to be both transparent and provide you with solutions that are as cost-effective as possible. We also know what it is like to be a start-up so we also offer pricing packages where we can support the manufacturing of the product once it reaches market and reduce the upfront design costs.


Some indicative project pricing is shown below. Please get in touch to get a formal quote. We try to provide all quotes within 48 hours or less of receiving the information.

Starter package


From £300


  • Single sided PCB
  • Max board size: 100mm x 100mm
  • Up to 20 components
  • 1 design revision
  • 5 day turnaround
  • Price is for generation of schematic, gerbers and BoM only

Professional package


From £800


  • Up to 2-layer PCB
  • Max board size: 200mm x 200mm
  • Complex routing and power planes
  • Up to 50 components
  • 2 design revisions
  • 10 day turnaround
  • Price is for generation of schematic, gerbers and BoM only

CUSTOM package


Price on Request


  • Complex PCB design
  • Multiple design revisions
  • Large board sizes
  • Advanced DFM analysis
  • Prototype assembly and prototype testing
  • Reverse engineering
  • Firmware or software development

Innovation

We understand how important it is to stay ahead of the curve by integrating cutting-edge technologies and practices that not only streamline the design process but also enhance performance, reliability or manufacturability of your product. This results in lower cost, higher quality and state of the art products to offer to the market.


Some of the latest innovations that we are experts are on are described below.


‌Flexible PCBs

 Flexible PCBs offer lightweight and bendable solutions which can be used in anything from wearable devices, integrating into fabrics for smart clothing, to replacements for complex wiring harnesses.


‌Eco-friendly PCBs

 All our PCBs are RoHS compliant, but with even more importance on protecting our environment, we can offer more than that! We can complete designs using recyclable or biodegradable PCBs ensuring that your product doesn't add to the electronic waste.


‌IoT Ready Design

 We have expertise in integrating wireless modules (Bluetooth, LoRa, Wi-Fi etc.) in our PCB designs (and understand the EMC implications of doing so) to make sure you are ready to go in a wireless world!


‌Embedded Components

Did you know that you can integrate some of your passive components into inner PCB layers? This novel innovation can save you significant cost, space and manufacturing time. We now offer design services to include embedded components in your PCB product.


Case Studies

Some examples of previous design projects we have worked on are shown below. These case studies focus on PCB designs - for some of our product design examples, please visit the Products page where we offer some of our PCB designs to buy for incorporation into your products.



Contact Us

Email


info@kenlockltd.co.uk

Phone


+44 (0)1572 729649


WhatsApp


+44 (0)7490 807905

Address


Gover Centre

Lands End Way

Oakham

LE15 6RB